Lamella Pump

So, what exactly is a lamella pump?

The world of industry and manufacturing is supplied with technologies that often remain obscured behind the scenes for the public. One such remarkable technology is the lamella pump. A form of positive displacement pump, the lamella pump is distinguished for its ability to handle high-viscosity fluids with the ease of a seasoned tightrope walker.

The lamella pump solution is essential when it comes to moving thick, gooey substances that would otherwise put up a very strong fight. They're not just good at their job, they're downright phenomenal.

The lamella pump for food processing equipment provides an elegant solution for handling all kinds of viscous and semi-solid materials. Tomato paste, anyone? How about molasses or possibly chocolate? Lamella pumps can handle them all without breaking a sweat. They take these prickly problems and transform them into smooth operations.

The rotor is suspended centrally in the pump house. Two lamellas are placed in the rotor which creates four large pumping chambers. The lamellas are guided by the cam discs in the pump housing, thereby causing a displacement of the product.

Furthermore, a lamella pump is a type of pump that uses a series of inclined plates, called lamellas, to move the product that needs to be pumped.

The product enters the pump and flows between the inclined plates, which causes the product to flow in an upward direction. As the product flows upward, it is forced through a discharge outlet at the top of the lamella pump. The angle and spacing of the inclined plates can be adjusted to change the flow rate and pressure of the product being pumped.

Lamella pumps are commonly used in industrial applications for pumping thick, heavy products unfit for ordinary pumps.

Read more about the original Lamella Pump here

The industry is teeming with options. Each is designed to tackle specific operational challenges:

• Gear Pumps: They are revered for their simplicity because they are reliable and efficient in handling a wide range of viscosities.
  
  
• Progressive Cavity Pumps: These can handle a mix of liquid and solid content with ease, which makes them ideal for wastewater treatment and oil industries.
  
  
• Peristaltic Pumps: A godsend for the pharmaceutical and chemical industries, these pumps are lauded for their ability to maintain product integrity.
  
  
• Lobe Pumps: Much like our lamella pumps - and the ones we recommend, lobe pumps are suitable for sensitive and abrasive media in the food and beverage industry.

The unique construction of the JS lamella pump enables it to pump larger and tougher particles such as bones, tissues, and fat.

This makes it exceptionally great for pumping raw materials like animal by-products and industrial fish in the rendering industry. The pump can also handle cooked products before the liquids are separated.

Lamella pumps are particularly useful for pumping thick and heavy products, such as meat and bones. They are also used in industrial processes where the pumped product is abrasive or corrosive.

Further suitable applications:

• Animal fat rendering
• Animal waste / by-product rendering - fish, cattle, pigs, poultry.
• Meat rendering
• Rendering in food processing industries in generel

Read more about the original Lamella Pump here.

Lamella pumps are commonly used to substitute or replace other types of positive displacement pumps, particularly where other pumps may be less efficient or cause damage to the product being pumped.

Some examples of products that can be substituted with a lamella pump include:

• Gear pumps: Lamella pumps can handle higher-viscosity products and are less prone to damage from abrasives.
  
  
• Diaphragm pumps: Lamella pumps can be more efficient and have a longer service life.
  
  
• Centrifugal pumps: Lamella pumps can handle high-viscosity fluids and can often operate at a lower speed, reducing wear and maintenance.
  
  
• Piston pumps: Lamella pumps can be more efficient and may have a longer service life, particularly when handling high-viscosity fluids.

In general, lamella pump solutions are a smart choice for applications where the pumped product is thick, abrasive or contains solids. They can also be a better choice when the pump may be subject to significant wear and tear, as they are designed to handle tough applications and require less maintenance over time.

The JS Lamella Pump does not require any manual operation, which reduces the risk of injuries.  

Read more about other JS products here.

The term "lamella" refers to the design of the impeller, which consists of two discs with angled fins or vanes that create a series of chambers.

The impeller rotates within a casing, drawing fluid into the chambers and then expelling it through the outlet.

The unique design of the lamella pump makes it well-suited for handling thick or viscous fluids, as well as fluids containing solids or abrasives. The other names used for lamella pumps generally describe specific features or variations of the design, e.g.:

• Lamella Impeller
• Heavy-Duty pump
• Industrial pump
• Transfer pump
• Self-priming pump

It's a complex question, and the answer is, inevitably, "It depends."

The choice relies on the specific needs of your application, the nature of the fluid, and other operational parameters like temperature, pressure, and chemical compatibility. The consistency and behaviour of the substance play a crucial role in determining the best pump for viscous fluids. Whether it's thick like molasses or filled with solid particles like wastewater sludge, each fluid has its unique requirements when it comes to pumping.

Your best bet is to work closely with an experienced pump provider who can guide you to make an informed decision. Contact us if you need our professional guidance.

Remember to consider this:

• Durability: When dealing with viscous fluids, your pump needs to be robust, reliable and durable.
  
  
• Efficiency: The pump should handle your fluid without causing excessive energy consumption or loss of productivity.
  
  
• Maintenance: Let's face it, no one wants a pump that demands more attention than necessary. Choose solutions that offer hassle-free maintenance like JS Maintenance Mate. 

Regular monitoring of lamella pumps isn't something to just pass the time. It's a lifeline for ensuring their smooth operation. By keeping an eye on pump performance, you can detect potential issues before they escalate into full-blown disasters. 

Lamella pump monitoring can save you from costly downtime, improve efficiency and extend the lifespan of your equipment.

• Cost: Don't let the price tag fool you. The initial cost may seem steep, but it's the long-term operation and maintenance costs that you should worry about.